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Parchem Fosroc Renderoc HB70

High build, high strength, Class R4 repair mortar (60 MPa @ 28 days)

High performance high strength, concrete patch repair mortar conforming to the requirements of EN 1504-3 Class R4. The hardened product exhibits excellent thermal compatibility with concrete and outstanding water repellent properties. The low water requirement ensures fast strength gain and longterm durability
  • Overview

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    Compliance
    Class
    Water-Based vs. Solvent-Based
    Chemical Base
    Substrate

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  • Description

    USES

    For the reinstatement of localised patch repairs and larger areas of reinforced concrete. Renderoc HB70 is alkaline in nature and will protect embedded steel reinforcement. It is specifically designed for locations where high compressive strengths are required or in locations where good abrasion resistance is necessary. The mortar is suitable where resistance is required to chlorides and carbon dioxide.

    FEATURES

    • High strength and high abrasion resistance
    • Compatibility with concrete compressive strengths >45MPa
    • Can be applied in sections up to 100 mm thickness in vertical locations and up to 80 mm thickness in overhead locations
    • Capable of achieving high-build and thereby saving time and expense of multiple applications and reduces the need for formwork
    • Sustainable product with lower carbon foot print due to formulation based on supplementary cementitious materials
    • Can be applied by the wet spray process for fast, exceptionally high-build repairs with enhanced strength
    • Extremely low permeability provides maximum protection against carbon dioxide and chlorides
    • Excellent bond to the SSD concrete substrates – no separate primer required in most circumstances
    • Shrinkage compensated
    • Pre-bagged to overcome site-batched variations - only the site addition of clean water required
    • Contains no chloride admixtures

    LIMITATIONS

    Due to the lightweight nature of Renderoc HB70, the product should not be used in areas subjected to traffic nor exposed to moving water during application. Exposure to heavy rainfall prior to the final set may result in surface scour. NOTE: Renderoc HB70 is not designed to be used as a broadscale building render. Renderoc HB70 is not suitable for repairs where Galvashields are being used.

  • Performance

  • Compliances and Accreditations

    Compliances

    • EN1504-3 - Class R4.
    • AS 4020
  • Systems & Installation

    Installation

    Preparation

    Saw cut or cut back the extremities of the repair locations to a depth of at least 5mm to avoid feather-edging and to provide a square edge. Break out the complete repair area to a minimum depth of 5mm up to the sawn edge. Clean the surface and remove any dust, unsound or contaminated material, plaster, oil, paint, grease, corrosion deposits or algae. Where breaking out is not required, roughen the surface and remove any laitance by light scabbling or grit-blasting. Oil and grease deposits should be removed by steam cleaning, detergent scrubbing or the use of a proprietary degreaser. The effectiveness of decontamination should then be assessed by a pull-off test. Expose fully any corroded steel in the repair area and remove all loose scale and corrosion deposits. Steel should be cleaned to a bright condition paying particular attention to the back of exposed steel bars. Grit-blasting is recommended for this process. Where corrosion has occurred due to the presence of chlorides, the steel should be high-pressure washed with clean water immediately after grit-blasting to remove corrosion products from pits and imperfections within its surface.

    Reinforcing steel priming

    Where a reinforcement coating is required as an active corrosion protection barrier, apply one full coat of Nitoprime Zincrich and allow to dry before continuing.

    Substrate priming

    The concrete substrate should be saturated surface dry immediately before the application of the Renderoc HB70. Any residual surface water removed prior to applying Renderoc Renderoc HB70. The surface shall not be allowed to dry before application of Renderoc HB70. Under severe drying conditions repeated soaking may be necessary to ensure the substrate is still saturated at the time of application of the repair mortar. For improved build thicknesses apply one coat of Nitobond HAR with the Renderoc HB70 applied whilst the primer is still tacky. If the Nitobond HAR primer dries before the application of the Renderoc HB70 it must be re-primed before proceeding. In exceptional circumstances, e.g. where a substrate/repair barrier is required or where the substrate is wet or likely to remain permanently damp, Nitobond EP bonding aid should be used.

    Mixing Renderoc HB70

    Care should be taken to ensure that Renderoc HB70 is thoroughly mixed. A forced-action mixer is essential. Mixing at a slow speed (400/500 rpm) in a suitably sized drum using appropriate equipment such the Ransom 140 x 600 M14 Helical mixing paddle (product code: MH-MDR59) fitted to a heavyduty 1600W mixer, such as Ransom 1602 E (product code: MH-EV160E) or equivalent is acceptable for one-bag mixes. Free-fall mixers must not be used. For normal applications, place 2.8 - 3.0 litres of drinking quality water into the mixer and, with the machine in operation, add half the 20kg bag of Renderoc HB70 and mix for 30 seconds then gradually add the remaining powder and mix for a further3 to 4 minutes until fully homogeneous. Dependent on the ambient temperature and the desired consistency, a small additional amount of water may be added up to a maximum total water content of 3.0 litres per 20kg bag of Renderoc HB70. Note: In all cases Renderoc HB70 powder must be added to water.

    Mixing part bags

    It is recommended that full bags be mixed, however for applications where smaller quantities of product are required, experienced applicators may elect to mix half bags by weighing out 10kg of powder and mixing with half the recommended quantity of water. In doing so the contractor accepts the risk of any off-ratio mixing. Agitate the dry product before weighing out to minimise any segregation. Reliable scales should be used to weigh out individual components.

    Application

    Exposed steel reinforcing bars should be firmly secured to avoid movement during the application process as this will affect mortar compaction, build and bond. Apply the mixed Renderoc HB70 to the prepared substrate by gloved hand or trowel. First, work a thin layer of the mortar into the primer or presoaked substrate and then build the mortar on to this layer. Thoroughly compact the mortar on to the primed substrate and around the exposed reinforcement. Renderoc HB70 can be applied in sections up to 100 mm thickness in vertical locations and up to 80 mm thickness in overhead locations in a single application and without the use of formwork. Thicker sections should be built up in layers but are sometimes possible in a single application depending on the actual configuration of the repair area and the volume of exposed reinforcing steel. If sagging occurs during application, the Renderoc HB70 should be completely removed and reapplied at a reduced thickness on to the correctly reprimed substrate. Note: the minimum applied thickness of Renderoc HB70 is 5 mm.

    Build-up

    Additional build-up can be achieved by application of multiple layers. The surface of the intermediate layers should be comb scratch-keyed. Repriming with Nitobond HAR and a further application of Renderoc HB70 may proceed as soon as this layer has set.

    Spray application

    Renderoc HB70 can be quickly and efficiently applied by the wet spray technique. In circumstances where large areas of repair are required, the rapid placement and higher build attainable by this method offer economic advantages over hand-trowelling. The resultant repair also offers a generally denser compound with enhanced mortar/substrate bond characteristics. For further details on the wet spray technique, including selection of spraying machines and nozzles, consult the document “Wet Spraying Renderoc mortars” or contact your local Parchem sales office.

    Finishing

    Renderoc HB70 is finished by striking off with a straight edge and closing with a steel trowel. Wooden or plastic floats, or damp sponges may be used to achieve desired surface texture. The completed surface should not be overworked. Allow the applied Renderoc to stiffen before attempting to finish off - this will minimise slumping. After spray application, the mortar may need to be ‘cut back’ to the required profile using a steel trowel and then finished with damp sponges as described above.

    Low temperature working

    In cold conditions down to 5°C, the use of warm mixing water (up to 30°C) is advisable to accelerate strength development. Normal precautions for winter working with cementitious materials should then be adopted.

    The material should not be applied when the substrate and/or air temperature is 5°C and falling. At 5°C static temperature or at 5°C and rising, the application may proceed.

    High temperature working

    At ambient temperatures above 35°C, the material should be stored in the shade and cool water used for mixing.

    Curing

    Renderoc HB70 is a cement-based repair mortar. In common with all cementitious materials, Renderoc HB70 must be cured immediately after finishing in accordance with good concrete practice. The use of Nitobond AR or Concure A99, sprayed on to the surface of the finished Renderoc in a continuous film, is recommended. Large areas should be cured as trowelling progresses (0.5m2 at a time) without waiting for completion of the entire area. In fast drying conditions, supplementary curing with polythene sheeting taped down at the edges must be used. In cold conditions, the finished repair must be protected from freezing.

    Overcoating with protective decorative finishes

    Renderoc HB70 is extremely durable and will provide excellent protection to the embedded steel reinforcement within the repaired locations. The surrounding parts of the structure will generally benefit from the application of a protective barrier/ decorative coating to limit the advance of chlorides and carbon dioxide, thus bringing them up to the same protective standard as the repair itself. Parchem recommend the use of the Emer Clad and Dekguard range of protective, anti-carbonation coatings. These products provide a decorative and uniform appearance as well as protecting areas of the structure which might otherwise be at risk from the environment. All traces of form-release oils and curing membranes must be removed prior to the application of Dekguard products. This is best achieved by light grit or sand-blasting.

    Cleaning

    Renderoc HB70, Nitobond HAR, Nitobond AR and Concure A99 should be removed from tools, equipment and mixers with clean water immediately after use. Cured material can only be removed mechanically. Equipment used with Nitoprime Zincrich should be cleaned with Solvent 10.

  • Compatible Products

    No compatible products found

  • Spec Clause

    Spec Clause

    The repair mortar shall be Renderoc HB70 a one component polymer modified high build cementitious mortar conforming to the requirements of BS EN 1504-3 Class R4. The cured mortar shall achieve a compressive strength of 70MPa at 56 days and a drying shrinkage of <400 microstrain at 7 days and <600 microstrain at 28 days; Flexural Strength >7 MPa and Indirect Tensile Strength >5 MPa.

  • Stockists & Pricing

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    Parchem Fosroc Renderoc HB70

    High build, high strength, Class R4 repair mortar (60 MPa @ 28 days)

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